Kalpak Instruments & Controls

Kalpak Automatic Spring Testers are ideal for online and offline testing of Springs. A range of 4 models covers testing of Loads form few grams to Tons with a high degree of accuracy. It can carry out Tensile as well as Compression Testing of Springs.The Testing capability is enhanced by use of two load cells enabling user to test over two load ranges with accuracy. The Kalpak Spring tester can be operated in Manual as well as Automatic Mode.

Applications:

Automotive Springs	Alloy Springs	Beryllium Copper Springs	Belleville Springs	Disk Springs	Brush Holder Springs
Clock Springs	Clutch Springs	Cold Wound Springs	Compression Springs	Conical Springs	Die Springs
Engine Valve Springs	Extension Springs	Flat Springs Springs	Hair Springs	Phosphor Bronze Springs	Precision Springs
Rubber Springs	Stainless Steel Springs	Tension Springs	Valve Springs	Vibration Absorption Springs	Wire Springs

Features

Maximum Load Capacity	Up to 1000 Kg
Load Range Options	50Kg,100 Kg, 200 Kg,300 Kg, 500 Kg, 1000 Kg
Applications	Suitable for Tension as well as Compression for springs of all sizes.
Load Measuring Units	Selectable Load measurement in Lbs, Kg, gm or N
Drive Mechanism	Ball screw driven by variable speed drive for zero backslash and excellent length accuracy.
Testing Area	Dual space i.e. above and below moving crosshead.
Output	Rs 232 for PC Communication -Parallel port for printer.
Software	User-friendly windows based software for Data storage, retrieval and analysis.
Test Capability	Load test with Length input Length Test with Load as input Spring rate, Free Length
3 Step Test Method	Tests load v/s Deflection values at 3 programmed heights / loads.
Tare	Auto and anywhere below overload setting.
Test Options	Choice of fully Automatic as well as Manual Mode
Inching Function	With Up and Down function keys.
Safety	Emergency Stop. Over Travel Protection. Overload Protection.
Accessories	Grips for tension measurement Compression Test Fixture, Hooks.
Group Testing	Enables user to program for 10 different groups and select the group as per Spring to be tested.
Programming	By standard full featured 4X4 keyboard.
Display	20X4 character LCD display.
Control Mechanism	Micro Controller based with inbuilt 30 KB memory storage facility.
Superior Performance	Much better Load and Length accuracy and resolution then Mechanical Testers
Customization	We offer Customization to your test as well as Test Report requirements.
Support	We offer Warrantee as well as Post Warrantee support for Preventive/ Breakdown maintenance as well as Calibration.

Kalpak STM Test Software

Kalpak Spring Testing Software
KALPAK Spring Testing Softwareis Windows based, user-friendly software designed for theuser of KALPAK automatic spring tester. Thetest dataisacquired through serial PC po rt and logged to provide tabular display. It fulfils the basic functions like load and length measurement as well as calculation of free height, deflection and preset load and load at present length or spring rate.
User-friendly screen with complete evaluation and presentation of test results in tabular and graphical formats.
Easy to load, Easy to operate, no special training required.
Online mode to receive mode options.
Report Screen is used to make data entry and o generate reports, Layout design of parameters, results can be pre-programmed as per user requirements.
Easy access to results of pas ttes tdata.

Specifications:

Model no.	STM - 10
MAXIMUM LOAD CAPACITY	1000 Kgf
LOAD RANGE OPTIONS	50Kg,100 Kg, 200 Kg,300 Kg, 500 Kg, 1000 Kg
UNITS OF MEASUREMENT	Lb/ Kgf (gmf)/ N
LOAD SENSOR	Suitable Load Cell
LOAD RESOLUTION	1 part in 1000 or better
LOAD ACCURACY	+/- 0.5% of Reading
ACTUATOR DRIVE	Stepper Motor
TEST SPEED	1 to 100mm/min
LENGTH SENSOR	Encoder
LENGTH RESOLUTION	0.01mm
SPEED ACCURACY	Better than 0.5 %
MAX. SPRING DIA & LENGTH	Dia.25 mm Length 200 mm
SUPPLY	230 V ac +/- 10%, 50 Hz, 50 VA
SIZE (in mm)	450(W) X 550(D) X800(H)